Solar panel power – in the real world

Beyond the Hype: Understanding Real-World Solar Panel Performance

When you see a shiny new solar panel advertised with a big wattage claim, it’s easy to assume you’ll get exactly what’s promised. But in the world of solar, the “watt” can be a little more nuanced than it appears. At RenewSolar, we’re not just about selling panels; we’re dedicated to ensuring your solar investment truly works for you, delivers exceptional value, and is the right fit for your needs.

We offer comprehensive project management services for individuals and large commercial entities who want to hand off their solar and energy storage projects. With us, you can trust that your system will perform exactly as expected, delivering the results outlined in your project. We believe in real-world testing, pushing solar panels in conditions that reflect everyday challenges, not just the pristine, often unrealistic, lab environments where their “ratings” are born.

The Truth About Solar Panel Ratings: STC vs. NOCT

Solar panels are typically “sold” based on their performance under Standard Test Conditions (STC). This gives you a general idea of how a panel could perform. However, many in the industry also consider Nominal Module Operating Temperature (NMOT) or Nominal Operating Cell Temperature (NOCT). There can be a significant difference between these two ratings.

It’s not uncommon for companies to cherry-pick data that makes their product look superior. We’ve seen this recently with Solar Battery Storage (BESS). Cell-level testing is often done at different discharge rates (e.g., 0.2C vs. 0.5C), where a lower rate yields a higher apparent amp-hour rating. This can make one battery package seem to have more capacity than another, even if their fundamental cells are similar. This kind of deceptive reporting was a big issue with lead-acid batteries decades ago, and it’s something to be aware of.

STC was designed to standardize solar panel comparisons, putting everyone on a level playing field. However, when it comes to how panels actually perform, voltage and current play a much bigger role than you might think. It’s even possible to optimize panels to “trick” STC testing conditions.

Imagine buying a 500W panel and finding out it only consistently delivers 360W. Let’s delve into the reality of what you’re actually purchasing.

Decoding Solar Panel Data

435w Solar panel data.
keySTCNOCT
Watts
VOC
ISC
MPPV
MPPI
435
39.63
14.08
33.36
13.05
325
37.21
11.37
30.44
10.68

As you can see, the STC and NOCT power outputs are quite different. You could argue that under more realistic NOCT conditions, this panel is effectively only 325W, losing 110W from its STC-claimed output. That’s a significant difference of approximately 25.29%.

Current (I) in a solar panel is directly related to the sun’s irradiance, which depends on the angle and intensity of the sun. Warmer solar panels tend to lose current, while their voltage can rise.

Typically, STC measurements are taken at 25∘C, while NMOT/NOCT conditions are at 40∘C. Datasheets will show a temperature coefficient, often around −0.29% per degree Celsius for maximum power. In the summer, solar panels can easily reach 40∘C or more. This 15∘C difference results in about a 4.35% performance drop, taking our hypothetical 435W panel down to around 416W just due to temperature.

Consider these typical datasheet details:

  • Temperature Coefficient of Isc: +0.050%/∘C
  • Temperature Coefficient of Voc: −0.230%/∘C
  • Temperature Coefficient of Pmax: −0.290%/∘C

What this translates to in practice:

  • Current rise at +15∘C: +0.75%
  • Voltage drop at +15∘C: −3.45%

You might notice that the NMOT MPPI (Maximum Power Point Current) in the table drops from 13.05A to 10.68A, which seems to contradict the declared positive temperature coefficient for Isc. This is because STC is measured at 1000W/m2 irradiance, while NMOT is at 800W/m2. With lower solar power under NOCT, the current would naturally be lower. This is often offset by the higher panel temperature.

Sizing Your Solar System for Reality

It’s fairly common practice to oversize solar arrays by about 30%. Knowing that solar panels in the real world perform roughly 25% less than their claimed STC rating, this means your actual “oversize” might only be around 5%. In cooler temperatures, panels could perform better, but often the lower solar irradiance in such conditions counters this gain.

As a rule of thumb, we typically deduct 35% from any solar array installed on a roof to account for real-world losses. However, it’s crucial to remember that not all charge controllers (solar inverter systems) allow for significant oversizing. You cannot exceed the manufacturer’s limits. With increasing panel currents, it’s also becoming more challenging to parallel solar panels, which doubles the voltage.

Modern systems often feature voltages around 450V, which for most arrays, translates to about 10 panels. If we install 10 x 435W panels, you’d have 4350Wp (watts peak), but in realistic terms, you’re looking at about 3250Wn (watts nominal). This translates to a real-world daily production of roughly 26kWh from a theoretical 34.8kWh.

It’s common to see a 12.41% difference in solar panel production due to various factors. Additionally, dust and dirt on panels can lower performance by around 7%. Combined, these real-world factors can lead to about a 20% difference in expected performance.

Winter Solutions: Smart Switching for Optimal Power

We’re often asked about having a second solar array that can be switched on in parallel during winter for a boost. This presents a significant risk: if you forget to switch or a sudden burst of sun occurs, you could easily exceed the inverter’s current limit, leading to system failure.

The most effective approach we’ve tested is to increase the voltage of a solar array. Remember, Watts = Volts x Amps. A 250V,1A system makes 250W. You could achieve 500W by doubling the voltage (500V,1A), as the sun will generally provide a consistent low amount of current that we can’t easily change. A double parallel array, on the other hand, just adds current (250V,2A). Both methods work.

The challenge arises when the sun produces more current than anticipated. If your inverter has a 13A input, two 8A panels could provide 16A or more at times, which is unpredictable. Voltage, however, is much more stable. For this reason, it makes more sense to add panels to increase voltage rather than relying on manual switching.

For smaller or older systems where upgrading equipment is costly or undesirable, but you still need a winter power boost, you can add to your existing array. While we do sell manual switchovers (combiners for parallel arrays), we also offer a smart array switch.

Our smart switch is programmed to automatically disconnect if an overcurrent situation occurs, preventing damage to your hardware. When the current is low, it intelligently reconnects the additional array in parallel. This is achieved by monitoring the current from both arrays and the total output. With a manual switch, a simple oversight or a sudden sunbeam could catch you out, which is why we do not recommend that option.


The Bottom Line

Buying and installing solar isn’t just about the peak wattage claimed by a panel or array. Many critical factors need to be considered. The “Wp” (watts peak) will only occur a few times a year. It’s vital to consider where your panels will be installed, when you actually need power, and your overall energy yield expectations and requirements.

Your system’s current and voltage play a significant role, as do the weather and time of year, impacting the sun’s position and intensity.

For more in-depth information on installing solar panels, how and why they work, and optimizing your solar installation for maximum output, be sure to explore the other articles on our website. if its all a bit much, then you can put your solar dreams in our hands to make it a reality and we will do all the hard work and you do not need to educate yourself in all the details.

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